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Application Catagories

Robot Guidance

ProcessChamp's will apply it's Robot Guidance technology to applications such as flying closures in automotive bodyshop applications to helping tailor welded blank manufacturers ensure near zero gap before welding or stirring their blanks.  If you need robots to be more accurate for your application, we can help!

Adaptive Tooling

ProcessChamp's Adaptive Tooling technology allows manufacturers to optimize their assembly processes.  From optimizing flush and gap, to ensuring near zero gap, we will optimize your assembly process using real-time measurements or trend data.

Automated Inspection

ProcessChamp will automate your inspection process by integrating the latest in Vision, 3-D scanning and Laser Radar hardware solutions.  With the advancements of collaborative robots, automation is no longer an all or nothing decision.  Read this case study of a medium sized forging company who eased into automation and carved out a niche by gaining cost advantages from automating key areas of their process.

Tailor Welded Blanks

An alternative to expensive dedicated tooling using mechanical crowders, tailor welded blanks may be joined (production or prototype level) using ProcessChamp's adaptive tooling or robot guidance.

Closed Loop Manufacturing

Closing the loop between incoming product variations, real-time assembly data, manufacturing processes and smart assembly adjustments- ProcessChamp technology solutions helps make higher quality assemblies and vehicles with much lower scrap costs.

AGV Pickup Stations

ProcessChamp helps AGV systems cleanly pick up from the AGV and presents the vehicle to the system with repeat-ability of .25mm.  In addition to a repeatable station location, our adaptive tooling pins will place the pins on hole centers when picking up from AGV to reduce damage to the datum holes.


ProcessChamp's works with customers with a comprehensive concept phase that is well communicated by visual process layouts.  From there we proceed with various degrees of collaboration based on our customers desired level of involvement.  We will ultimately deliver a custom solution that will increase productivity, improve quality, gain efficiencies and improve overall competitiveness.

BIW CMM Replacement

Large Scale Inspection doesn't have to be slow, tedious and expensive.  Using FARO's affordable Laser Radar integrated by ProcessChamp, your CMM can be replaced by a $250,000 solution that is mach faster, lower maintenance and relatively portable compared to a fixed CMM.

Defect Detection

ProcessChamp can automate your defect detection process by integrating the latest in Vision, 3-D scanning solutions.  By applying deep learning software, we can detect defects far faster and more reliably than human inspectors.  Call to see if we can help you automate your defect detection process.

 Promotional two day basic Polyworks training offer:$2500 +travel

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